prover/2 - Automation
demig is one of the leading enterprises in Europe in the area of metals for the automation of heat treatment plants. We also have a lot of experience in the glass and ceramics industry as well as in the chemical and food industry.
In the program prover/2 our engineers develop project specific solutions for all automatization tasks. Standard modules are used as a basis and then customized specifically for each customer. By doing so, low-priced solutions for all degrees of automation can be offered
In the expansion of the process control system prosys/2 with an SQL- data base, production data are available online at any time, so that all divisions of the company can receive necessary information, transfer data or even directly influence the process.
Selected examples for automation projects
The industrial terminal DE-BT 1000 is a display and input terminal for the automation solutions in prover/2. As it is only a terminal, a further host system for the control is needed (e.g.: process supervisory system prosys/2). The host system transmits the messages/commands via different communication systems to the DE-BT 1000.
ab Vers. 12.1.1
from Vers. 12.1.1
BT-1000 Updates 1st generation
BT-1000 Updates 2nd generation
Charge / Product tracking (with single part tracking)
In the basic version, the material flow is recorded at the charge level. With this charge tracking, basically two kinds of charges are differentiated: real and virtual charges. They result from the kind of installation charg-ing or from the material flow through the installation. In the expanded version, the size of the trading units can be changed during the treatment. Finally it is possible to track individual parts on their way through the installation.
Using installations with more than one zone (usually continuous band or continuous flow installations), an optional zone-oriented presetting of setpoint can be carried out.
Charge-related process data recording
This module is closely associated with the charge tracking. Because of this charge relation, there are also two differ-ent principles.
Transport command generation for the automatic loading and unloading of installations
The logistic is based on the information from the charge tracking. For a fully automation line, the process supervisory system has the ability to generate transport commands for the transport unit (loader, manipulator, shuttle etc.) based on the disposition of the load and unload facilities. For the transport command generation exits also an additional option for the time optimized usage of pre-heating furnaces. Likewise, an empty plate management can be integrated, where the empty plates will be taken back to the magazine store and then be managed by the system. Users can request an empty plate for loading at any time.