prosys/2

prosys/2 is the operator surface for the basic tasks of the supervisory system. The software was designed in 1987, especially for the complex requirements in the heat treatment and since then it has been adopted and enhanced constantly according to the technical requirements, the operating systems´ changings and the changed operator surface. Above all, the focus was and is on the customer requirements.

Due to the open structure, which may be extended at any time and cost-effective, the system grows along the users´ requirements up to a fully-automatic production line. In case of connecting further demig process control systems a self-configuration takes place. All standard functions including the visualization are available, whereas all texts, descriptions as well as the control regarding the programming creation corresponds with the process controller.

Functional overview

Program administration

Process documentation and evaluation

Alarm and message functions

Visualization

System operation

User management / Event log

Multilingual capability

Configuration

Data-Interfaces

Service

Additional modules: prosydiff & prosytel

Multidimensional scalability

prosys/2 Lite:                  1 Client  –  1 Controller

prosys/2 Standalone:     1 Client  –  X Controller

prosys/2 full version:     X Clients – X Controller

  • Jederzeitige Upgrade-Möglichkeit
  • Jederzeitige Erweiterungs-Möglichkeit
  • Automatische Konfiguration des Leitsystems bei Anschluss weiterer Systeme (Plug-and play)
  • Automatische Wiederherstellung der Konfiguration bei Austausch des Prozessreglers
  • Anschlussmöglichkeit für diverse Systeme anderer Hersteller

Minimal Requirements for prosys/2 Server Installation (Version V6.X/7.X)

Hardware requirements

  • Processor: min. 2 cores
  • Memory: 4 GB of RAM. Recommended 8GB RAM
  • Hard Drive: 50 GB free hard disk space
  • Video: A video card with a resolution of 1920 x 1080 or higher
  • Network adapter: required
  • DVD Drive: Required for prosys2 installation CD

Virtualization requirements

  • Requirements like noted above
  • Good experiences with VMware based Systems
  • Devices with a serial connection must be connected by using a Moxa NPort
  • CPU and RAM depend on the number of connected devices. For more than 8 devices or automated lines more performance may be required

System requirements

  • Operating Systems: Windows 7/10 Prof.
  • Server Operating Systems: Windows Server 2008-R2, 2012-R2, 2016, 2019

Software requirements

  • Internet Explorer 8 or higher
  • .Net Framework 4.0 full version
  • C ++ runtime environment: Is automatically installed when you install prosys/2

prosys/2 Installation

  • User with local administrator rights for the installation

Requirements for prosys/2 client installation (Version V6.X/7.X)

Hardware requirements

  • Memory: 4 GB of RAM
  • Hard Drive: 5 GB free hard disk space
  • Video: A video card with a resolution of 1920 x 1080 or higher
  • Network adapter: required
  • DVD Drive: Required for prosys2 installation CD

System requirements

  • Operating Systems: Windows 7/10 Prof.

Software requirements

  • Internet Explorer 8 or higher
  • .Net Framework 4.0 full version
  • C ++ runtime environment: Is automatically installed when you install prosys/2

prosys/2 Installation

  • User with local administrator rights for the installation

 

Additional modules



prosydiff

Module for calculation and simulation of carburizing pro-cesses as well as for creation and optimization of treatment programs without expensive test charges. Central process parameters are considered: carburizing-temperature and -duration, atmosphere parameter (C-level), alloy components …

  • Creation of a process graphic of the carburizing profile via computer simulation
  • The treatment program may be optimized by parameter modifications up to the required result
  • With the online diffusion calculation module of the demig controller the program is adopted to the running process



prosytel

In a pre-defined alarm case the message system informs the responsible staff members by SMS or e-mail.

  • Alarms can be assigned individually to staff members or groups
  • Definition of responsibility-periods by calendar function

ERP-Interface


The prosys/2-ERP-interface-modul connects the functional area of the supervisory system with the ERP system of the management level. This provides a higher consistency in the full business process.

  • Exchange of process data in different formats for further processing in superordinate systems
  • Project-specific adaptions

TAM-Interface


The TAM interface module extends the ERP interface by the connection with the Administra-tionManagementSystem AMS. The system is (specially) tailored to the requirements of heat treatment shops and displays the full process from the calculation and quotations, hardness- and metallographic-test up to auto-mated invoice creation in an optimal way.

Data exchange AMS  to prosys/2

  • Automatic transfer of process program-name to controller at charge registration
  • Dispatch of customer data and assignment to the treatment charges
  • Live access to supervisory system viewer

Data exchange prosys/2 an AMS

  • Supply of treatment programs for charge planning prior to the charging
  • Transfer of all alarms during process
  • Transfer of furnace status including remaining time for planning plant utilization and information to customer
  • Supply of order-related process documentation including relevant alarms
  • Transfer of installation- and charge-related energy- and gas-quantity for supply- and profitability-analysis