prosys/2
prosys/2 is the operator surface for the basic tasks of the supervisory system. The software was designed in 1987, especially for the complex requirements in the heat treatment and since then it has been adopted and enhanced constantly according to the technical requirements, the operating systems´ changings and the changed operator surface.
In-process control (IPC)
– Process visualisation
– Quality assurance
– Energy management
– Version control
– Log of all events
Effective workflow
– Industry 4.0
– Interfaces to systems of the process and field level
– Optimization of manufacturing processes
– Expandable up to a fully automatic line
– Connection to many ERP systems
Extensible in several dimensions
– any number of systems and controllers
– any number of clients in the network
– Manufacturer independent
– Auto-configuration for additional demig controllers
– Exchanging of demig controllers via “plug and play”
Functional overview
Program administration
Process documentation and evaluation
Alarm and message functions
Visualization
System operation
User management / Event log
Multilingual capability
Configuration
Data-Interfaces
Service
Additional modules: prosydiff & prosytel
Multidimensional scalability
prosys/2 Lite: 1 Client – 1 Controller
prosys/2 Standalone: 1 Client – X Controller
prosys/2 full version: X Clients – X Controller
- Upgrade possibility at any time
- Extention possibility at any time
- Auto-configuration of prosys/2 if integrating further demig systems (Plug-and play)
- Auto-configuration of demig process controller if exchanging a system
- Connection of control systems from various manufacturers possible
Minimal Requirements for prosys/2 Server Installation (Version V6.X/7.X)
Hardware requirements
- Processor: min. 2 cores
- Memory: 4 GB of RAM. Recommended 8GB RAM
- Hard Drive: 50 GB free hard disk space
- Video: A video card with a resolution of 1920 x 1080 or higher
- Network adapter: required
- DVD Drive: Required for prosys2 installation CD
Virtualization requirements
- Requirements like noted above
- Good experiences with VMware based Systems
- Devices with a serial connection must be connected by using a Moxa NPort
- CPU and RAM depend on the number of connected devices. For more than 8 devices or automated lines more performance may be required
System requirements
- Operating Systems: Windows 7/10 Prof.
- Server Operating Systems: Windows Server 2008-R2, 2012-R2, 2016, 2019
Software requirements
- Internet Explorer 8 or higher
- .Net Framework 4.0 full version
- C ++ runtime environment: Is automatically installed when you install prosys/2
prosys/2 Installation
- User with local administrator rights for the installation
Requirements for prosys/2 client installation (Version V6.X/7.X)
Hardware requirements
- Memory: 4 GB of RAM
- Hard Drive: 5 GB free hard disk space
- Video: A video card with a resolution of 1920 x 1080 or higher
- Network adapter: required
- DVD Drive: Required for prosys2 installation CD
System requirements
- Operating Systems: Windows 7/10 Prof.
Software requirements
- Internet Explorer 8 or higher
- .Net Framework 4.0 full version
- C ++ runtime environment: Is automatically installed when you install prosys/2
prosys/2 Installation
- User with local administrator rights for the installation
Additional modules
prosydiff
Module for calculation and simulation of carburizing pro-cesses as well as for creation and optimization of treatment programs without expensive test charges. Central process parameters are considered: carburizing-temperature and -duration, atmosphere parameter (C-level), alloy components …
- Creation of a process graphic of the carburizing profile via computer simulation
- The treatment program may be optimized by parameter modifications up to the required result
- With the online diffusion calculation module of the demig controller the program is adopted to the running process
prosytel
In a pre-defined alarm case the message system informs the responsible staff members by SMS or e-mail.
- Alarms can be assigned individually to staff members or groups
- Definition of responsibility-periods by calendar function
ERP-Interface
The prosys/2-ERP-interface-modul connects the functional area of the supervisory system with the ERP system of the management level. This provides a higher consistency in the full business process.
- Exchange of process data in different formats for further processing in superordinate systems
- Project-specific adaptions
TAM-Interface
The TAM interface module extends the ERP interface by the connection with the Administra-tionManagementSystem AMS. The system is (specially) tailored to the requirements of heat treatment shops and displays the full process from the calculation and quotations, hardness- and metallographic-test up to auto-mated invoice creation in an optimal way.
Data exchange AMS to prosys/2
- Automatic transfer of process program-name to controller at charge registration
- Dispatch of customer data and assignment to the treatment charges
- Live access to supervisory system viewer
Data exchange prosys/2 an AMS
- Supply of treatment programs for charge planning prior to the charging
- Transfer of all alarms during process
- Transfer of furnace status including remaining time for planning plant utilization and information to customer
- Supply of order-related process documentation including relevant alarms
- Transfer of installation- and charge-related energy- and gas-quantity for supply- and profitability-analysis
Prospects
| V 2017 V 2017 | |
Technical descriptions
| V 18-03-001 V 18-03-001 V 19-09-001 V 19-09-001 | |
Manuals
|
| ab V 5.7 ab V 6.0 from V 5.7 from V 6.0 |
Installation advices
|
| V19-09-001 V19-09-001 V1.0.0.796 V1.0.0.796 |
